by JAB » Sun Jan 05, 2020 6:27 pm
First, if one of these motors is running if the battery is simply connected, then disconnect the battery. It is likely that you will ruin a motor or pump if it runs too long too long.
You will use a jumper battery, or an assistant to reconnect the battery at the correct moment.
Power to actuate your relays comes only when the top control switch is activated. If the top control switch has failed and passing current without activation, you can unplug it to cut off the current. If that stops the problem, send me the switch for rebuild.
Keep in mind that the deck unlock/lock system will make a repeating click, click sound when the deck is locking. If it is unlocking the sound will be more of a thump, thump as the screws turn to their limits repeatedly.
The top motor will make a humming sound even if the top is all the way down or up. Too much of this will simply blow the pump. There is no relief valve to "squeal", but something will break if you run it too long.
Your flipper motor will not make any noise if it is activated because the deck being closed will keep it from rotating. But activation like this can burn out the motor.
If unplugging the top control switch does not solve the problem, then one of your relays has stuck on. The bad relay could be the top up, top down, deck up, deck down, flipper up, flipper down, deck lock or deck unlock.
Start by pulling the back seat and disconnecting your deck unlock relay first (battery now on then off), then your deck up relay (battery now on then off). If one of those is bad, the sound will go away when you disconnect it.
If not, go ahead and jumper the deck lid up by first jumping the deck unlock relay then the deck up relay. I like to use a jumper battery to apply power directly at the relay body plug.
With your deck up and your car battery now briefly reconnected, you will be able to immediately identify which motor is running... deck lock/unlock, flipper up/down, top up/down. This also identifies which two relays are suspect.
Call me and I can talk you through testing the relays.
John Brewer
Brewer Classic Lincoln
303 562-8368
John Brewer
Brewer Classic Lincoln
303 562-8368